OptoMachina

Mechanical Design Portfolio, Blaine Wilson

Mechanical design portfolio

Blaine Wilson

Opto-mechanical design, drafting, and production-facing engineering.

Selected work in aerospace, optics, biomedical devices, industrial tooling, and defense hardware.

Focus areas include SolidWorks-based mechanical design, opto-mechanical systems, GD&T, ISO 10110 drafting, tolerance analysis, and vendor-ready drawing packages.

Technical summary

FocusOpto-mechanical design, drafting, manufacturing handoff
ToolsSolidWorks, FEA, reverse engineering, metrology tooling
StandardsASME Y14.5 GD&T, ISO 10110 optical drawings
OutputCAD, drawings, fixtures, assemblies, vendor-ready data
15+
years in design
9
image-matched projects
60%
parts reduction win
SolidWorks Certified Expert
GD&T and ISO 10110 fluent
Observatory, aerospace, biomedical, and defense work
CAD, drawings, tooling, and production-facing hardware

Selected work

Representative projects and hardware.

Each image below matches the project it is attached to. If there was no clean image match in the portfolio set, it was left out.

ProjectSectorPartnerTags
LSST Lens and Metrology ToolingFeatured
AstronomyArizona Optical SystemsLarge Optics · Metrology · SolidWorks
DKIST Mirror MountsFeatured
AstronomyNational Solar ObservatoryMirror Mounts · FEA · Thermal
eLISA Testbed TelescopeFeatured
AerospaceNASA GoddardFlexures · FEA · Space
Restore-L / OSAM-1 Satellite Work
AerospaceMalin Space Systems / NASASatellite · NASA · Optical Systems
Surgical Visualization System
BiomedicalRuda-Cardinal / CamplexBiomedical · Optics · Camera System
Glock-Mag AR Receiver
DefenseDDLES / QC10Defense · Product Design · Manufacturing
Thirty Meter Telescope
AstronomyArizona Optical SystemsTelescope · Astronomy · Drafting
Schott Lightweighted Mirror
AerospaceSCHOTT / Arizona Optical SystemsMirror · Optics · Lightweighting
Metrology Arm Tooling
IndustrialArizona Optical SystemsMetrology · Tooling · Inspection
Large Synoptic Survey Telescope portfolio image

Astronomy

LSST Lens and Metrology Tooling

Arizona Optical Systems

Open reference

Mechanical design and metrology tooling tied to the LSST large-lens program, supporting inspection, handling, and alignment work on one of the most ambitious optics programs on the planet.

Large-optics tooling for a flagship observatory program
Precision hardware built around inspection and alignment reality
Large OpticsMetrologySolidWorksAlignment

Capabilities

What you actually get

SolidWorks expert
Opto-mechanical design
GD&T and ISO 10110
Tolerance analysis
FEA and thermal reasoning
3D scanning and reverse engineering
Vendor-ready drawing packages
Design for manufacture

Career path

Programs and shops behind the work

UCAR, opto-mechanical engineer on NASA instrument work

Baymar Solutions, mechanical engineer on sequencing hardware

Arizona Pump & Machine, reverse-engineering and manufacturing work

Mako Mfg. Services, founder and principal engineer

Ruda-Cardinal, opto-mechanical designer on aerospace and medical systems

Arizona Optical Systems, large telescope and precision optics programs

Contact

Need mechanical design or drafting support?

Available for project-based work involving assemblies, optical hardware, tooling, drawing packages, tolerance cleanup, and manufacturing handoff.